Friday, August 27, 2010

Making progess, two steps forward, one back

Going at it step by step per instructions. Biggest advance has been to install new clutch and fit it to electric motor. The transmission is loosely connected to the motor. I have to figure out the right bolts since the adaptor plate now in place is considerably thicker than the sheet metal on the original car.

I followed a video from the vendor of the kit I'm using to install the clutch. Felt very proud. Then I looked at the written instructions which differed mentioning that the distance between the adapter plate and the pressure plate should be 1.3" +/-.01". Oops. Had to undo and redo.\

Still, it's exciting to see the motor attached to tranny even if loosely.

I keep removing ICE stuff I could have gotten rid of before but wasn't sure what it was. I'm sure there's still more. I either don't know what it is or how I should do it.

Here are links to pics. Comments appreciated.
http://picasaweb.google.com/lh/photo/d42cTpEE7s_48WLiQqB6xg?feat=directlink
http://picasaweb.google.com/lh/photo/02kOTU2xv3peQ8EwughTvw?feat=directlink
http://picasaweb.google.com/lh/photo/zYQIzfNyNC25oYfm4stVNw?feat=directlink

Sunday, August 8, 2010

Back at it.

No good excuses for why I haven't worked on the car. I can blame the heat and spending my free time at lake. Real reason is that I've been frustrated by next steps. Today, I got back to it. My friend David M. and I set up a "workbench" using a couple of saw horses and pulled the motor out of the box. That alone was kind of motivating. We bolted the adaptor ring to the motor. Then we put on the clutch pressure assembly plate following the instructions from my kit provider. This necessitated the purchase of a torque wrench (must be serious now). Then looking over the VW service manual, I read the cautionary note "Always use new pressure plate mounting bolts...". I used the old one. I will have to find new ones and undo this. Given the torque and the high octane loctite, I expect this to be a bear. Oh well, that's what this project is all about.

Also, found some brackets I had been looking for.